Procal Electric

Electrical and electronics installers and repairers install, repair, or replace a variety of electrical equipment in telecommunications, transportation, utilities, and other industries.

Electrical and electronics installers and repairers typically do the following:

• Prepare cost estimates for clients
• Refer to service guides, schematics, and manufacturer specifications
• Repair or replace defective parts, such as motors, fuses, or gaskets
• Reassemble and test equipment after repairs
• Maintain records of parts used, labor time, and final charges

Electrical and electronics installers and repairers work on complex pieces of electronic equipment.

Automated electronic control systems are becoming increasingly complex. As a result, repairers use software programs and testing equipment to diagnose malfunctions. Among their diagnostic tools are multimeters--which measure voltage, current, and resistance--and advanced multimeters, which measure the capacitance, inductance, and current gain of transistors.

Repairers also use signal generators, which provide test signals, and oscilloscopes, which display signals graphically. In addition, repairers use handtools such as pliers, screwdrivers, soldering irons, and wrenches to replace faulty parts and adjust equipment.

Commercial and industrial equipment electrical and electronics repairers repair, test, adjust, or install electronic equipment, such as industrial controls, transmitters, and antennas.

Electrical and electronics installers and repairers of transportation equipment install, adjust, or maintain mobile communication equipment, including sound, sonar, security, navigation, and surveillance systems on trains, watercraft, or other vehicles.

Powerhouse, substation, and relay electrical and electronics repairers inspect, test, maintain, or repair electrical equipment used in generating stations, substations, and inservice relays. These workers may be known as powerhouse electricians, relay technicians, or power transformer repairers.

Electric motor, power tool, and related repairers--such as armature winders, generator mechanics, and electric golf cart repairers--specialize in installing, maintaining, and repairing electric motors, wiring, or switches.

Electronic equipment installers and repairers of motor vehicles install, diagnose, and repair sound, security, and navigation equipment in motor vehicles. Motor vehicle installers and repairers work with an increasingly complex range of electronic equipment, including DVD players, navigation systems, and passive and active security systems.

Electrical and electronic installers and repairers may specialize, according to how and where they work:

Field technicians often travel to factories or other locations to repair equipment. When equipment breaks down, field technicians go to a customer's site to repair the equipment. Because repairing components is a complex activity, workers on the factory floor usually remove and replace defective units, such as circuit boards, instead of fixing them. Defective units are discarded or returned to the manufacturer or a specialized shop for repair.

Bench technicians work in repair shops in factories and service centers, fixing components that cannot be repaired on the factory floor. These workers also locate and repair circuit defects, such as poorly soldered joints, blown fuses, or malfunctioning transistors.

Power plant operators, dispatchers, and distributors control the systems that generate and distribute electric power.

Power plant operators, distributors, and dispatchers typically do the following:

• Control power-generating equipment, such as boilers, turbines, generators, and reactors
• Read charts, meters, and gauges to monitor voltage and electricity flows
• Check equipment and indicators to detect evidence of operating problems
• Adjust controls to regulate the flow of power
• Start or stop generators, turbines, and other equipment as necessary

Electricity is one of our nation's most vital resources. Power plant operators, distributors, and dispatchers control power plants and the flow of electricity from plants to substations, which distribute electricity to businesses, homes, and factories. Electricity is generated from many sources, including coal, gas, nuclear energy, hydroelectric energy (from water sources), and wind and solar power.

The following are types of power plant operators, distributors, and dispatchers:

Nuclear power reactor operators control nuclear reactors. They adjust control rods, which affect how much electricity a reactor generates. They monitor reactors, turbines, generators, and cooling systems, adjusting controls as necessary. Operators also start and stop equipment and record the data. They may need to respond to abnormalities, determine the cause, and take corrective action.

Power distributors and dispatchers, also known as systems operators, control the flow of electricity as it travels from generating stations to substations and users over a network of transmission and distribution lines. They prepare and issue switching orders to route electrical currents around areas that need maintenance or repair. Distributors and dispatchers also monitor and operate current converters, voltage transformers, and circuit breakers. They must detect and respond to emergencies, such as transformer or transmission line failures.

Power plant operators control, operate, and maintain machinery to generate electric power. They use control boards to distribute power among generators and regulate the output from several generators. They regulate the flow of power between generating stations and substations, and they monitor instruments to maintain voltage and electricity flows from the plant.

Mechanical engineering technicians help mechanical engineers design, develop, test, and manufacture industrial machinery, consumer products, and other equipment. They may make sketches and rough layouts, record and analyze data, make calculations and estimates, and report their findings.

Mechanical engineering technicians typically do the following:

• Evaluate drawing designs for new or changed tools by measuring dimensions on the drawing and comparing them with the original specifications
• Prepare layouts and drawings of parts to be made and the process for putting them together
• Discuss changes with coworkers--for example, in the design of the part, in the way it will be made and put together, and in the techniques and process they will use
• Review instructions and blueprints for the project to ensure the test specifications, procedures, and objectives
• Plan, make, and put together new or changed mechanical parts for products, such as industrial machinery or equipment
• Set up and conduct tests of complete units and of parts as they would really be used, as a way to investigate proposals for improving equipment performance
• Record test procedures and results, numerical and graphical data, and recommendations for changes in product or test methods
• Analyze test results in regarding design specifications and test objectives

Mechanical engineering technicians also estimate labor costs, equipment life, and plant space. Some test and inspect machines and equipment or work with engineers to eliminate production problems. They may assist in testing products by, for example, setting up instrumentation for vehicle crash tests.

Line installers and repairers install or repair electrical power systems and telecommunications cables, including fiber optics.

Electrical power-line installers and repairers typically do the following:

• Drive work vehicles to job sites
• Install, maintain, or repair the power lines that move and distribute electricity
• Identify defective devices, circuit breakers, fuses, voltage regulators, transformers, and switches
• Inspect and test power lines and auxiliary equipment
• String power lines between poles, towers, and buildings
• Climb poles and transmission towers and use truck-mounted buckets to get to equipment
• Operate power equipment when installing and repairing poles, towers, and lines
• Follow safety standards and procedures

Telecommunications line installers and repairers typically do the following:

• Drive work vehicles to job sites
• Install, maintain, or repair telecommunications equipment
• Inspect or test lines or cables
• Lay underground cable, including fiber optic lines, directly in trenches
• Operate power equipment when installing and repairing poles, towers, and lines
• Set up service for customers

Every time you turn on your lights, call someone on the phone, watch cable television, or access the Internet, you are connecting to complex networks of physical power lines and cables that provide you with electricity and connect you with the outside world. Line installers and repairers, also known as line workers or linemen, are the people who install and maintain these networks.

Line installers and repairers typically specialize, and the areas in which they specialize depend on the network and industry in which they work:

Electrical power-line installers and repairers install and maintain the power grid--the network of power lines that moves electricity from generating plants to customers. They routinely work with high-voltage electricity, which requires extreme caution. This can range from hundreds of thousands of volts for the long-distance transmission lines that make up the power grid to less than 10,000 volts for distribution lines that supply electricity to homes and businesses.

Line workers who maintain the interstate power grid work in crews that travel to work locations throughout a large region to take care of transmission lines and towers. Workers employed by local utilities work mainly with lower voltage distribution lines, maintaining equipment such as transformers, voltage regulators, and switches. They may also work on traffic lights and street lights.

Telecommunications line installers and repairers install and maintain the lines and cables used by local and long-distance telephone services, cable television, the Internet, and other communications networks. These services use different types of cables, including fiber-optic cables. Unlike metallic cables that carry electricity, fiber-optic cables are made of glass or plastic and transmit signals using light. Working with fiber optics requires special skills, such as the ability to splice and finish off optical cables. Additionally, workers test and troubleshoot cables and networking equipment.

Because these systems are so complicated, many line workers also specialize by duty:

Line installers install new cable. They may work for construction contractors, utilities, or telecommunications companies. They generally start a new job by digging underground trenches or putting up utility poles and towers to carry the wires and cables. They use a variety of construction equipment, including digger derricks, which are trucks equipped with augers and cranes used to dig holes in the ground and set poles in place. Line installers also use trenchers, cable plows, and directional bore machines, which are used to cut openings in the earth to lay underground cables. Once the poles, towers, tunnels, or trenches are ready, line installers string cable along poles and towers or through tunnels and trenches.

Line repairers are employed by utilities and telecommunications companies that maintain existing power and telecommunications lines. Maintenance needs may be identified in a variety of ways, including remote monitoring equipment, inspections by airplane or helicopter, and customer reports of service outages. Line repairers often must replace aging or outdated equipment, so many of these workers have installation duties in addition to their repair duties.

When a problem is reported, line repairers must identify the cause and fix it. This usually involves testing equipment and replacing it as necessary. To work on poles, line installers usually use bucket trucks to raise themselves to the top of the structure, although all line workers must be adept at climbing poles and towers when necessary. Workers use special safety equipment to keep them from falling when climbing utility poles and towers.

Storms and other natural disasters can cause extensive damage to networks of power lines. When a connection goes out, line repairers must work quickly to restore service to customers.

Heavy vehicle and mobile equipment service technicians inspect, maintain, and repair vehicles and machinery used in construction, farming, rail transportation, and other industries.

Heavy vehicle and mobile equipment service technicians typically do the following:

• Read and understand operating manuals, blueprints, and drawings
• Perform scheduled maintenance, such as cleaning and lubricating parts
• Diagnose and identify malfunctions, using computerized tools and equipment
• Inspect, repair, and replace defective or worn parts, such as bearings, pistons, and gears
• Overhaul and test major components, such as engines, hydraulics, and electrical systems
• Disassemble and reassemble heavy equipment and components
• Travel to worksites to repair large equipment, such as cranes

Heavy vehicles and mobile equipment are critical to many industrial activities, including construction and railroad transportation. Various types of equipment, such as farm machinery, cranes, and bulldozers, are used to move materials, till land, lift beams, and dig earth to pave the way for development and construction.

Heavy vehicle and mobile equipment service technicians repair and maintain engines, hydraulic systems, transmissions, and electrical systems of agricultural, industrial, construction, and rail equipment. They ensure the performance and safety of fuel lines, brakes, transmissions, and other systems.

With many types of equipment and mechanical and electrical systems, service technicians use diagnostic computers to identify problems and make adjustments or repairs. Although the use of computerized testing equipment, such as tachometers and dynamometers, is common, technicians also use many different power and machine tools, including pneumatic wrenches, lathes, and welding equipment.

Service technicians also use many different handtools, such as screwdrivers, pliers, and wrenches, to work on small parts and in hard-to-reach areas. They generally purchase these tools over the course of their careers, often investing thousands of dollars in their collections.

After locating malfunctions, service technicians repair, replace, and recalibrate components such as hydraulic pumps or spark plugs. This may involve disassembling and reassembling major equipment or making adjustments through an onboard computer program.

The following are types of heavy vehicle and mobile equipment service technicians:

Farm equipment mechanics service and repair farm equipment, such as tractors and harvesters. They also work on smaller consumer-grade lawn and garden tractors. Most mechanics work for dealer repair shops, where farmers increasingly send their equipment for maintenance.   

Mobile heavy equipment mechanics repair and maintain construction and surface mining equipment, such as bulldozers, cranes, graders, and excavators. Many work for equipment wholesale and distribution shops and large construction and mining companies. Those working for the federal government may work on tanks and other military equipment.

Rail car repairers specialize in servicing railroad locomotives, subway cars, and other rolling stock. They usually work for railroad, public and private transit companies, and rail car manufacturers.

For information about technicians and mechanics who work primarily on automobiles, see the profile on automotive service technicians and mechanics.

For information about technicians who work primarily on large trucks and buses, see the profile on diesel service technicians and mechanics.

For information about technicians and mechanics who primarily work on motorboats, motorcycles and small all-terrain vehicles, see the profile on small engine mechanics.