Saveway Electric

Electrical engineers design, develop, test, and supervise the manufacturing of electrical equipment such as electric motors, radar and navigation systems, communications systems, or power generation equipment. Electrical engineers also design the electrical systems of automobiles and aircraft.

Electronics engineers design and develop electronic equipment such as broadcast and communications systems, from portable music players to global positioning systems (GPS). Many also work in areas closely related to computer hardware.

Electrical engineers typically do the following:

• Design new ways to use electrical power to develop or improve products
• Do detailed calculations to compute manufacturing, construction, and installation standards and specifications
• Direct manufacturing, installing, and testing to ensure that the product as built meets specifications and codes
• Investigate complaints from customers or the public, evaluate problems, and recommend solutions
• Work with project managers on production efforts to ensure projects are completed satisfactorily, on time, and within budget

Electronics engineers typically do the following:

• Design electronic components, software, products, or systems for commercial, industrial, medical, military, or scientific applications
• Analyze electrical system requirements, capacity, cost, and customer needs and then develop a system plan
• Develop maintenance and testing procedures for electronic components and equipment
• Evaluate systems and recommend repair or design modifications
• Inspect electronic equipment, instruments, and systems to make sure they meet safety standards and applicable regulations
• Plan and develop applications and modifications for electronic properties used in parts and systems to improve technical performance

Electronics engineers who work for the federal government research, develop, and evaluate electronic devices used in diverse technologies, such as aviation, computing, transportation, and manufacturing. They work on federal electronic devices and systems, including satellites, flight systems, radar and sonar systems, and communications systems.

The work of electrical engineers and electronics engineers is often similar. Both use engineering and design software and equipment to do engineering tasks. Both types of engineers must also work with other engineers to discuss existing products and possibilities for engineering projects.

Engineers whose work is related exclusively to computer hardware are considered computer hardware engineers. For more information about this occupation, see the profile on computer hardware engineers.

Mechanical engineering is one of the broadest engineering disciplines. Mechanical engineers research, design, develop, build, and test mechanical devices, including tools, engines, and machines.

Mechanical engineers typically do the following:

• Analyze problems to see how a mechanical device might help solve the problem
• Design or redesign mechanical devices, creating blueprints so the device can be built
• Develop a prototype of the device and test the prototype
• Analyze the test results and change the design as needed
• Oversee the manufacturing process for the device

Mechanical engineers use many types of tools, engines, and machines. Examples include the following:

• Power-producing machines such as electric generators, internal combustion engines, and steam and gas turbines
• Power-using machines, such as refrigeration and air-conditioning
• Industrial production equipment, including robots used in manufacturing
• Other machines inside buildings, such as elevators and escalators
• Machine tools and tools for other engineers
• Material-handling systems, such as conveyor systems and automated transfer stations

Like other engineers, mechanical engineers use computers extensively. Computers help mechanical engineers to do the following:

• Produce and analyze designs
• Simulate and test how a machine is likely to work
• Generate specifications for parts
• Monitor the quality of products
• Control manufacturing and production

Line installers and repairers install or repair electrical power systems and telecommunications cables, including fiber optics.

Electrical power-line installers and repairers typically do the following:

• Drive work vehicles to job sites
• Install, maintain, or repair the power lines that move and distribute electricity
• Identify defective devices, circuit breakers, fuses, voltage regulators, transformers, and switches
• Inspect and test power lines and auxiliary equipment
• String power lines between poles, towers, and buildings
• Climb poles and transmission towers and use truck-mounted buckets to get to equipment
• Operate power equipment when installing and repairing poles, towers, and lines
• Follow safety standards and procedures

Telecommunications line installers and repairers typically do the following:

• Drive work vehicles to job sites
• Install, maintain, or repair telecommunications equipment
• Inspect or test lines or cables
• Lay underground cable, including fiber optic lines, directly in trenches
• Operate power equipment when installing and repairing poles, towers, and lines
• Set up service for customers

Every time you turn on your lights, call someone on the phone, watch cable television, or access the Internet, you are connecting to complex networks of physical power lines and cables that provide you with electricity and connect you with the outside world. Line installers and repairers, also known as line workers or linemen, are the people who install and maintain these networks.

Line installers and repairers typically specialize, and the areas in which they specialize depend on the network and industry in which they work:

Electrical power-line installers and repairers install and maintain the power grid--the network of power lines that moves electricity from generating plants to customers. They routinely work with high-voltage electricity, which requires extreme caution. This can range from hundreds of thousands of volts for the long-distance transmission lines that make up the power grid to less than 10,000 volts for distribution lines that supply electricity to homes and businesses.

Line workers who maintain the interstate power grid work in crews that travel to work locations throughout a large region to take care of transmission lines and towers. Workers employed by local utilities work mainly with lower voltage distribution lines, maintaining equipment such as transformers, voltage regulators, and switches. They may also work on traffic lights and street lights.

Telecommunications line installers and repairers install and maintain the lines and cables used by local and long-distance telephone services, cable television, the Internet, and other communications networks. These services use different types of cables, including fiber-optic cables. Unlike metallic cables that carry electricity, fiber-optic cables are made of glass or plastic and transmit signals using light. Working with fiber optics requires special skills, such as the ability to splice and finish off optical cables. Additionally, workers test and troubleshoot cables and networking equipment.

Because these systems are so complicated, many line workers also specialize by duty:

Line installers install new cable. They may work for construction contractors, utilities, or telecommunications companies. They generally start a new job by digging underground trenches or putting up utility poles and towers to carry the wires and cables. They use a variety of construction equipment, including digger derricks, which are trucks equipped with augers and cranes used to dig holes in the ground and set poles in place. Line installers also use trenchers, cable plows, and directional bore machines, which are used to cut openings in the earth to lay underground cables. Once the poles, towers, tunnels, or trenches are ready, line installers string cable along poles and towers or through tunnels and trenches.

Line repairers are employed by utilities and telecommunications companies that maintain existing power and telecommunications lines. Maintenance needs may be identified in a variety of ways, including remote monitoring equipment, inspections by airplane or helicopter, and customer reports of service outages. Line repairers often must replace aging or outdated equipment, so many of these workers have installation duties in addition to their repair duties.

When a problem is reported, line repairers must identify the cause and fix it. This usually involves testing equipment and replacing it as necessary. To work on poles, line installers usually use bucket trucks to raise themselves to the top of the structure, although all line workers must be adept at climbing poles and towers when necessary. Workers use special safety equipment to keep them from falling when climbing utility poles and towers.

Storms and other natural disasters can cause extensive damage to networks of power lines. When a connection goes out, line repairers must work quickly to restore service to customers.

Electrical and electronics installers and repairers install, repair, or replace a variety of electrical equipment in telecommunications, transportation, utilities, and other industries.

Electrical and electronics installers and repairers typically do the following:

• Prepare cost estimates for clients
• Refer to service guides, schematics, and manufacturer specifications
• Repair or replace defective parts, such as motors, fuses, or gaskets
• Reassemble and test equipment after repairs
• Maintain records of parts used, labor time, and final charges

Electrical and electronics installers and repairers work on complex pieces of electronic equipment.

Automated electronic control systems are becoming increasingly complex. As a result, repairers use software programs and testing equipment to diagnose malfunctions. Among their diagnostic tools are multimeters--which measure voltage, current, and resistance--and advanced multimeters, which measure the capacitance, inductance, and current gain of transistors.

Repairers also use signal generators, which provide test signals, and oscilloscopes, which display signals graphically. In addition, repairers use handtools such as pliers, screwdrivers, soldering irons, and wrenches to replace faulty parts and adjust equipment.

Commercial and industrial equipment electrical and electronics repairers repair, test, adjust, or install electronic equipment, such as industrial controls, transmitters, and antennas.

Electrical and electronics installers and repairers of transportation equipment install, adjust, or maintain mobile communication equipment, including sound, sonar, security, navigation, and surveillance systems on trains, watercraft, or other vehicles.

Powerhouse, substation, and relay electrical and electronics repairers inspect, test, maintain, or repair electrical equipment used in generating stations, substations, and inservice relays. These workers may be known as powerhouse electricians, relay technicians, or power transformer repairers.

Electric motor, power tool, and related repairers--such as armature winders, generator mechanics, and electric golf cart repairers--specialize in installing, maintaining, and repairing electric motors, wiring, or switches.

Electronic equipment installers and repairers of motor vehicles install, diagnose, and repair sound, security, and navigation equipment in motor vehicles. Motor vehicle installers and repairers work with an increasingly complex range of electronic equipment, including DVD players, navigation systems, and passive and active security systems.

Electrical and electronic installers and repairers may specialize, according to how and where they work:

Field technicians often travel to factories or other locations to repair equipment. When equipment breaks down, field technicians go to a customer's site to repair the equipment. Because repairing components is a complex activity, workers on the factory floor usually remove and replace defective units, such as circuit boards, instead of fixing them. Defective units are discarded or returned to the manufacturer or a specialized shop for repair.

Bench technicians work in repair shops in factories and service centers, fixing components that cannot be repaired on the factory floor. These workers also locate and repair circuit defects, such as poorly soldered joints, blown fuses, or malfunctioning transistors.

Mechanical engineering technicians help mechanical engineers design, develop, test, and manufacture industrial machinery, consumer products, and other equipment. They may make sketches and rough layouts, record and analyze data, make calculations and estimates, and report their findings.

Mechanical engineering technicians typically do the following:

• Evaluate drawing designs for new or changed tools by measuring dimensions on the drawing and comparing them with the original specifications
• Prepare layouts and drawings of parts to be made and the process for putting them together
• Discuss changes with coworkers--for example, in the design of the part, in the way it will be made and put together, and in the techniques and process they will use
• Review instructions and blueprints for the project to ensure the test specifications, procedures, and objectives
• Plan, make, and put together new or changed mechanical parts for products, such as industrial machinery or equipment
• Set up and conduct tests of complete units and of parts as they would really be used, as a way to investigate proposals for improving equipment performance
• Record test procedures and results, numerical and graphical data, and recommendations for changes in product or test methods
• Analyze test results in regarding design specifications and test objectives

Mechanical engineering technicians also estimate labor costs, equipment life, and plant space. Some test and inspect machines and equipment or work with engineers to eliminate production problems. They may assist in testing products by, for example, setting up instrumentation for vehicle crash tests.